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Services for the Federal Government

Who We Serve

Agencies responsible for National Security, including DoD and Intelligence Communities, State Department, and DHS in ground, sea, air, space, and cyber operations.

What We Do

We produce high-quality precision products with short lead times in mission-critical environments.

AFORGE’s Engineering and Advanced Manufacturing incorporates a range of innovative techniques such as automation, robotics, additive manufacturing (3D printing), artificial intelligence, internet of things (IoT), and data analytics paired with decades of in-theater experience for fast results at the speed of relevance.
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Unlocking Design Freedom with Additive

Additive manufacturing enables geometric freedom, redefining limitations. Along with expertise in CAD, generative design, and topology optimization, our mastery of DFAM introduces complex structures and organic geometry–improving deliverables with light-weighting, assembly consolidation, and unexplored functionality.
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Photo By: Navy Petty Officer 2nd Class Elliot Schaudt

Maintaining Precision and Repeatability

"Advanced Manufacturing” or “Hybrid Manufacturing” strategically combines additive and subtractive manufacturing. Where CNC precision is necessary, we place machining operations downstream of additive manufacturing, achieving traditional machined precision. Our capabilities include CNC 5-axis, CNC lathe, and EDM.
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Photo By: Marine Corps Staff Sgt. Donato Maffin

End-to-End Expertise and Support

AForge Engineering provides complete support. Design expertise includes advanced CAD, FEA, CFD, and reverse engineering from 3D scans. Post manufacturing support includes metrology grade inspection before product delivery. Our facility supports scalable production, meeting high volume demands at the highest quality.
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Design Engineering Services

  • CAD design, DFAM, generative design, topology optimization
  • Simulation: static FEA and CFD
  • 3D scanning: data collection at a resolution of 0.02um (micron)
  • Reverse engineering: 3D CAD generation from scanned data
  • Metrology grade inspection and dimensional analysis from scanned data or CMM contact-based measurement

Advanced Manufacturing

  • Additive metals: tool steels, stainless steels, IN625, IN718, Ti-6Al-4V, CuCrZr, Al, CoCr, and more
  • Additive polymers: nylon 6, 11, and 12. Carbon fiber and glass bead composites available
  • Subtractive CNC 5 axis, CNC lathe, and EDM

Supportive Manufacturing Processes

  • Resin-based DCPD ballistic armor- custom form-fitting up to LVL IV
  • Precision Laser Welding

Extended Services from AFORGE LLC

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Strategy, Advisory & Consulting

Clearly define program objectives and potential roadblocks. Develop and execute a dynamic plan that mitigates risk while offering the best path forward to mission success.

Systems Engineering & IT Architecture

Get your mission-critical information where it needs to go through custom software development, edge node deployment, and systems integration solutions.

Staff Augmentation & Recruting

Build a team that can work cohesively and produce real program results with top-level talent certified, qualified, and eager to support our national security interests.

IT Hardware & Software Procurement

Obtain the equipment and software tools needed to accelerate mission success without being restricted by bureaucratic red tape.

Innovation Through Advanced R&D

Continuous innovation to stay ahead of our adversaries. Utilize our experience in creative problem-solving and meticulous prototyping with emerging technology to enhance your national security operations.
Photo By: EJ Hersom, DOD

Who is AFORGE

As a Service-Disabled Veteran-Owned Small Business (SDVOSB), AFORGE brings military precision, a deep understanding of mission-critical environments, and a commitment to supporting national security through engineering and advanced manufacturing. 

We are a premier player in the intelligence community and pride ourselves on supporting various missions across the country, featuring an incredibly talented staff comprised of an average of 36% veteran workforce.

Our team’s direct intelligence and military experience give us insight on both product design and operational support, enabling highly customized, scenario-specific solutions. 

We are a trusted partner for sensitive defense, intelligence, and other national security projects.

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Information

Contact

(703) 868-1191
admin@aforge-am.us
10400 Furnace Rd., Suite D 
Lorton, VA 22079

Credential Card

CAGE: 8CF70
DUNS: 105568725
UEI: QZFPGHL1TBW2
NAICS See Below

Contract Vehicles

Seaport NxG - N0017821D8900
GSA-MAS - 47QRAA24D00E0
Others Available Upon Request

Certifications

Active Facility Clearance (TS)
ISO 9001: 2015 QMS
CMMC-L2 Certified
ITAR Certified
GIDEP
SBA Certified SDVOSB
AS9100 QMS (Pending)
CMMI L3 (Pending)

Schedule a Strategy Assessment Consultation Today

Protecting our national security interests is not something we take lightly. With over 25 years of average mission experience in active duty US military, Department of Defense, and the intelligence community, we understand each agency's unique requirements, processes, and systems. Schedule a Strategy Assessment Consultation today to see how we can advance your national security objectives by deploying smarter, faster, and leaner technology solutions.
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