Engineering and Advanced Manufacturing

Solving Problems with Precision and Speed

AFORGE provides comprehensive support for the entire R&D cycle, integrating cutting-edge design, engineering, and advanced manufacturing capabilities in scalable metal and polymer additive processes from prototype to production.
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Who We Serve

Agencies responsible for National Security, including DoD and Intelligence Communities, State Department, and DHS in ground, sea, air, space, and cyber operations.

What We Do

Advanced Manufacturing: R&D through Production

AFORGE’s Advanced Manufacturing integrates cutting-edge design, prototype, and production capabilities. We leverage Additive Manufacturing (AM) for unparalleled design freedom, utilizing topology optimization and generative design. Integrated CNC machining ensures we meet stringent precision standards.
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Unlocking Design Freedom with Additive

Additive manufacturing enables geometric freedom, redefining limitations. Along with expertise in CAD, generative design, and topology optimization, our mastery of DFAM introduces complex structures and organic geometry–improving deliverables with light-weighting, assembly consolidation, and unexplored functionality.
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Photo By: Navy Petty Officer 2nd Class Elliot Schaudt

Maintaining Precision and Repeatability

"Advanced Manufacturing” or “Hybrid Manufacturing” strategically combines additive and subtractive manufacturing. Where CNC precision is necessary, we place machining operations downstream of additive manufacturing, achieving traditional machined precision. Our capabilities include CNC 5-axis, CNC lathe, and EDM.
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Photo By: Marine Corps Staff Sgt. Donato Maffin

End-to-End Expertise and Support

AFORGE Engineering provides complete support. Design expertise includes advanced CAD, FEA, CFD, and reverse engineering from 3D scans. Post manufacturing support includes metrology grade inspection before product delivery. Our facility supports scalable production, meeting high volume demands at the highest quality.
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A customer wants parts made with rapid turnaround time: Customer would enter flow 3, exit at 5
A startup customer has a hand-made assembly. He wants to source a batch of prototypes for a soft launch and lacks the necessary design capabilities to transition to quality scalable manufacturing. Customer would enter flow at 1, exit at 5 or 6

A 7-Point Process that Enables Efficiencies

The AFORGE process provides the flexibility to enter and exit at different points of the cycle. Multiple options suit individual needs. See our examples.
Photo By: EJ Hersom, DOD

What Makes Us Different

Our AFORGE team distinguishes itself through advanced technology integration, deep government and defense expertise, security compliance, and a flexible, customer-centric approach. A few of our key differentiators are:
  • Hybrid Manufacturing: Additive + Subtractive Integration
  • State-of-the-Art Technology
  • Reverse Engineering
  • End-to-End Engineering Solutions and Flexibility
  • Wide Range of Materials
  • Customer Collaboration and Support
  • Continuous Process Improvement
  • Supply Chain Resilience and Scalable Production
  • Security, Compliance, and Government Readiness
  • Classified Parts Production
  • Mission-Focused Culture
  • Teaming Partners
  • Rapid Capabilities Operations (RCO)
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Photo By: Air Force Staff Sgt. Eugene Oliver

Contact Us

Advancing national security capabilities requires rapid access and dissemination of reliable information. Contact us today to learn innovative ways you can accelerate the "speed of knowledge" to successfully meet program objectives and efficiently execute the missions that save lives.
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Information

Contact

(703) 868-1191
admin@aforge-am.us
10400 Furnace Rd., Suite D 
Lorton, VA 22079

Credential Card

CAGE: 8CF70
DUNS: 105568725
UEI: QZFPGHL1TBW2
NAICS See Below

Contract Vehicles

Seaport NxG - N0017821D8900
GSA-MAS - 47QRAA24D00E0
Others Available Upon Request

Certifications

Active Facility Clearance (TS)
ISO 9001: 2015
CMMC-L2 Compliant
ITAR Certified
GIDEP
SBA Certified SDVOSB
AS9100 QMS (Pending)
CMMI L3 (Pending)
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