Advanced Manufacturing

Additive and Subtractive Processes

Schedule Consultation

Who We Serve

Agencies responsible for National Security, including DoD and Intelligence Communities, State Department, and DHS in ground, sea, air, space, and cyber operations.

What We Do

Advanced Manufacturing: R&D through Production

AForge’s Advanced Manufacturing integrates cutting-edge design, prototype, and production capabilities. We leverage Additive Manufacturing (AM) for unparalleled design freedom, utilizing topology optimization and generative design. Integrated CNC machining ensures we meet stringent precision standards.
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Image of a CNC machining drill

Unlocking Design Freedom with Additive

Additive manufacturing enables geometric freedom, redefining limitations. Along with expertise in CAD, generative design, and topology optimization, our mastery of DFAM introduces complex structures and organic geometry–improving deliverables with light-weighting, assembly consolidation, and unexplored functionality.
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Photo By: Navy Petty Officer 2nd Class Elliot Schaudt

Maintaining Precision and Repeatability

"Advanced Manufacturing” or “Hybrid Manufacturing” strategically combines additive and subtractive manufacturing. Where CNC precision is necessary, we place machining operations downstream of additive manufacturing, achieving traditional machined precision. Our capabilities include CNC 5-axis, CNC lathe, and EDM.
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Photo By: Marine Corps Staff Sgt. Donato Maffin

End-to-End Expertise and Support

AForge Engineering provides complete support. Design expertise includes advanced CAD, FEA, CFD, and reverse engineering from 3D scans. Post manufacturing support includes metrology grade inspection before product delivery. Our facility supports scalable production, meeting high volume demands at the highest quality.
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A 7-Point Process that
Enables Efficiencies

The AForge process provides the flexibility to enter and exit at different points of the cycle. Multiple options suit individual needs. See our examples.
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A customer wants parts made with rapid turnaround time: Customer would enter flow 3, exit at 5
A startup customer has a hand-made assembly. He wants to source a batch of prototypes for a soft launch and lacks the necessary design capabilities to transition to quality scalable manufacturing. Customer would enter flow at 1, exit at 5 or 6

Our Services

Design

We offer comprehensive component and product design services including conceptualization, optimization, and prototyping. The AForge team excels in creating detailed and visually appealing, customized solutions to suit any need. We design to meet your required functionality objectives and your manufacturing and assembly process for a seamless transition into production.

Reverse Engineering

We offer product analysis, 3D scanning, and CAD model creation. AForge deconstructs existing products to understand design, functionality, and manufacturing processes. To meet your unique specs & objectives, we deliver reverse engineering solutions that replicate and enhance the original product, ensuring improved performance, cost-efficiency, and alignment to standards.

Prototyping

Our prototyping capabilities offer 3D printing and CNC machining to transform designs into tangible prototypes for evaluation and improvement. Specializing in functional and high-fidelity prototypes for various products, we ensure thorough testing and validation for a seamless transition from design to production, aligning with your unique requirements and objectives.

3-D Printing

AForge offers rapid production of detailed and accurate prototypes, parts, and models through multiple 3D Printing capabilities. Specializing in various materials and finishes, we ensure high-quality, functional outputs that meet any customized specification. Our material selection includes nylon-based polymers and a variety of metals.

Additive Manufacturing

The Aforge additive manufacturing experts provide you with meticulous replications of prototypes using state-of-the-art equipment to utilize the most advanced 3D printing technologies available. Specializing in a wide range of materials as well as complex geometries, we ensure functional, durable outputs tailored to your precise unique specifications.

Subtractive Manufacturing

AForge seamlessly integrates cutting-edge 3D additive technologies with traditional metal fabrication to create the unimaginable. We mill them to aerospace-grade tolerances, producing components that were impossible to manufacture just a few years ago.  We guarantee that your unique, customized specifications will be durable and accurate, tailoring the final product to your exact requirements and bringing your vision to life.

Information

Federal Contracts POC

Contracts Manager: 
Mo Coghlan
(703) 479-1730
admin@aforge.us
10400 Furnace Rd., Suite D 
Lorton, VA 22079

Credential Card

CAGE: 8CF70
DUNS: 105568725
UEI: QZFPGHL1TBW2
NAICS See Below

Contract Vehicles

Seaport NxG - N0017821D8900
GSA-MAS - 47QRAA24D00E0
Others Available Upon Request

Certifications

Active Facility Clearance (TS)
ISO 9001: 2015
CMMC-L2 Compliant
ITAR Certified
CMMI L3 (Pending)
GIDEP
SBA Certified SDVOSB
Photo By: EJ Hersom, DOD

What Makes Us Different

The AForge team has unique intelligence & military insights that enable our team of experts to develop the exact right piece for a scenario, factoring in both conditions & the operating environment for a customized solution.
Direct, Relevant Use/Experience
Component Knowledge
Teaming Partners
Rapid Capabilities Operations (RCO) 
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